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The ACS 300/80 compacting and pelletizing system is a highly efficient solution for processing various types of plastic materials such as PE, PP, PA, PVC, EPE, and EPS. This all-in-one system integrates crushing, compaction, plasticization, and pelletizing into a single process, making it ideal for recycling plastic films, raffias, filaments, bags, woven bags, and foaming materials.
**Key Specifications:**
- **Model No.:** ACS 300/80
- **Raw Material:** PP, PE, PA, PVC, EPE, EPS
- **Throughput Rate:** 150–200 kg/hr
- **Pelletizing System:** Water-Ring
- **Efficiency Volume of Compactor:** 300L
- **Trademark:** ACERETECH
- **Transport Package:** Wooden Pallet
- **Specification:** CE
- **Origin:** Jiangsu Zhangjiagang
- **HS Code:** 8477590000
This system is designed to produce high-quality pellets or granules that can be directly fed into production lines for film blowing, pipe extrusion, and injection molding. It includes components such as a belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo.
**Working Process:**
1. **Feeding:** Plastic scraps are conveyed into the compactor using a belt conveyor. An optional roll hauling off device is available for handling roll scraps. The feeding speed is automatically adjusted based on the compactor’s fill level. A metal detector can also be integrated to detect and stop the system if metal is detected in the feed.
2. **Crushing and Compacting:** The rotating blades of the compactor cut and compress the material. Frictional heating helps shrink the material just below its melting point, allowing it to be efficiently fed into the extruder.
3. **Plasticization and Degassing:** A specialized single-screw extruder gently melts the pre-compact material. The system features a double-zone vacuum degassing system, which effectively removes moisture and low molecular weight substances, especially useful for heavily printed films and wet materials.
4. **Melt Filtration:** A screen changer is installed at the extruder head to ensure clean molten material. The type of filtration depends on the quality of the input material and the intended use of the final product.
5. **Pelletizing:** The standard die-face water ring pelletizing system ensures consistent quality and long uptime. The system adjusts blade pressure automatically for optimal performance. Advanced dewatering techniques are used to produce dry, high-quality pellets.
**Technical Parameters:**
| Machinery Size | Data of Compactor (Vol. / Power) | Data of Single Screw Extruder (Diameter / L/D / Power) | Throughput (kg/hr) |
|----------------|----------------------------------|--------------------------------------------------------|--------------------|
| ACS 300/80 | 300L / 37kW | 80mm / 36 / 45/55kW | 150–200 |
**Why Choose ACS 300/80?**
- Combines multiple steps into one, reducing labor costs.
- Efficient feeding suitable for films, filaments, raffias, and foams.
- High output with low energy consumption.
**Two-Stage Pelletizing System (ACSS80/120):**
This advanced system uses two single-screw extruders for higher pelletizing output when needed. It includes:
| Machinery Size | Diameter (mm) | L/D | Power (kW) | Throughput (kg/hr) |
|----------------|---------------|-----|------------|--------------------|
| ACSS80/120 | 80 / 120 | 31 / 10 | 45/55 / 22 | 150–200 |
**Additional Benefits:**
- Lower investment cost for a durable and high-quality machine.
- Low energy consumption with high productivity.
- Fast delivery and installation: AceRetech produces an average of 10 sets per month, with a typical delivery time of 60 days.
**Service and Support:**
- Overseas installation and training available.
- Warranty with spare parts in stock and timely delivery.
This system is perfect for businesses looking to optimize their plastic recycling operations while maintaining high efficiency and quality.