On January 12, 2016, the internal combustion engine remanufacturing industry alliance held its first four board meetings in Beijing. This meeting is a working meeting to summarize the work of the 2015 internal combustion engine remanufacturing industry alliance and discuss and discuss the development plan of the “13th Five-Year Plan” for the remanufacturing of internal combustion engines.

Remanufacturing of Internal Combustion Engine Increases the "Green" Component
Remanufacturing of Internal Combustion Engine Increases the "Green" Component

"Two Types of Society 5678"

In 2015, the member companies of the internal combustion engine remanufacturing industry alliance already have more than 150,000 remanufactured complete machines, 230,000 superchargers, 2.3 million sets of generators and starters, and more than 500,000 pumps, fuel pumps, and oil pumps. Production capacity. Ge Hong, the deputy secretary-general of the China Internal Combustion Engine Industry Association, made a work report and introduced the relevant circumstances. During the “Twelfth Five-Year Plan” period, under the guidance and support of national policies, with the active promotion of China Internal Combustion Engine Industry Association and the joint efforts of a large number of enterprises and research institutes, internal combustion engine remanufacturing is an important component of the country’s development of a green recycling economy. Strategic emerging industries have achieved remarkable results in terms of industrial scale, product marketing, development and application of surface repair engineering technologies, and product social awareness.

Currently, the remanufacturing of internal combustion engines "need to do, have to do, can do, worth doing, must do" has become the consensus of the industry, the industry is closely centered on "the quality of remanufactured products is not lower than the prototype new products, to maximize the utilization of old parts" The two core objectives have initially established a technical and equipment system for internal combustion engine remanufacturability with Chinese characteristics. Remanufacturing technology and equipment, repair capacity and quality have all been significantly improved. The standard system construction has been gradually improved, reverse logistics system is being formed, and the industrial team is growing. .

At the meeting, Gao Yunhu, Director of the Department of Energy Conservation and Comprehensive Utilization of the Ministry of Industry and Information Technology pointed out that for China's manufacturing of 2025 and the "Thirteenth Five-Year Plan", green manufacturing will save energy and resources, increase efficiency, and reduce the impact on the environment. It is all industries including internal combustion engines. The direction of the company's development. The Party Central Committee has pointed out the direction for economic restructuring and upgrading. Green cycle development is the main direction of development for today's industrial reforms, boosting confidence in the remanufacturing industry.

He Guangyuan, former Minister of Machinery Industry, said that the re-manufacturing industry that is truly ahead and has a certain scale is the internal-combustion engine industry. It is hoped that the remanufacturing of internal-combustion engines will develop from the industrial chain, and on this basis, it will further expand the remanufacturing of the powertrain.

Xu Binshi, an academician of the Chinese Academy of Engineering and a professor and remanufacturing expert in the Armored Forces Engineering College, said that the original remanufacturing industry has a jingle, that is, a “two-society society 567,” referring to the remanufacturing industry that has reduced costs by 50% and saves energy. %, the ability to save 70% of materials, is a typical environment-friendly and resource-saving society. And now that remanufacturing should add an “8”, that is, the impact on the environment is reduced by 80%. This slogan can be changed to "Two Types of Society 5678." Xu Binshi pointed out that the remanufacturing industry should not only consider economic benefits, but should also do it from environmental protection and energy conservation.

The "One Belt One" development model deserves recognition

Referring to the "13th Five-Year Plan" of the internal combustion engine remanufacturing industry, Xing Min, executive vice president and secretary-general of the China Internal Combustion Engine Industry Association, said that the overall thinking and guiding ideology is based on the "Made in China 2025" and the State Council's "Energy-saving reduction of the internal combustion engine industry." The comments of the “Opinions from the Bank” and the Ministry of Industry and Information Technology's “Industrial Combustion Engine Remanufacturing Promotion Plan” put forward the mission requirements. As China’s economic development has entered a new normal, it will focus on the “13th Five-Year Plan” of the entire internal combustion engine industry, with the theme of promoting the independent innovation and development of the industry as an energy-saving reduction. The goal is to increase emissions and improve efficiency, to promote the remanufacturing of the internal combustion engine as the main attack direction, strengthen the improvement of innovation capabilities, promote common technical service platform construction, optimize the industrial structure, promote transformation and upgrading, and improve the economic efficiency of enterprises.

The development goal of the “13th Five-Year Plan” for the remanufacturing of internal combustion engines is intended to achieve industrial scale development. Although the specific development goals set by the company are also stipulated, some of the achievement targets for production capacity and specific accessory products are also specified. The main idea is still the environmental protection, energy conservation and sustainable development under the framework of green manufacturing, emphasizing the realization of corresponding industrial development goals based on the realization of industrial restructuring and product structure adjustment.

The China Industry News reporter noted that it is of reference significance to domestic industries that some developed countries have put forward specific indicators for green development for future related industries. Wen Shunru, secretary-general of the Green Manufacturing Industry Innovation Strategic Alliance, said that foreign green technology has become an important technical indicator for occupying a commanding height. Such as the United States heat treatment technology, by 2020, will reduce energy consumption by 80%, shorten the production cycle 50%, reduce production costs 75%, increase the heat treatment furnace life 10 times, reduce the price of heat treatment furnace 50%, but also to achieve the heat treatment process zero emission. Japan has developed a roadmap for the development of high-precision machining technologies in 2025. From the perspective of green optimization of basic processing technologies, minimization of energy resources, and the perspective of the entire life cycle, the development of green manufacturing technology has been focused on the development of forecasting technology.

Talking about the status quo of the internal combustion engine remanufacturing industry, Ge Hong deliberately emphasized that after the joint efforts of the entire industry, the internal combustion engine remanufacturing industry has now developed a development model with industrial characteristics, and has achieved an enterprise (a leading enterprise drives a small industry) and an industry. One area (an industry driving an industry), a technology area (a technology driving a product) and a show area (a demonstration project driving an industrial park) have accumulated experience for the development of China's remanufacturing industry.

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