Jiangsu Manrui New Materials Co., Ltd , https://www.manruiwire.com
Since its establishment in 1969, TWP Inc. has witnessed the evolution of industrial wire mesh into a fundamental component of modern manufacturing and construction. To help you better understand this versatile material, we've created a comprehensive guide covering essential aspects of metal cloth.
This guide will explore the following key topics:
- **The Basics of Industrial Wire Mesh:** An introduction to what wire mesh is and common materials used.
- **Key Wire Mesh Definitions to Know:** Important terms and concepts related to wire mesh.
- **Understanding Industrial Wire Mesh Gauge Sizes:** How gauge sizes influence mesh strength and filtration capabilities.
- **Wire Mesh Materials:** A detailed overview of various types of industrial wire mesh, their properties, and applications.
- **TWP Inc.’s Services:** Insights into our services such as in-house laser cutting, cleaning, and more.
This resource aims to provide valuable knowledge that can support your project planning and purchasing decisions.
### What’s the Difference Between Wire Mesh & Hardware Cloth?
Let’s start by defining the difference between wire mesh and hardware cloth.
**Metal Wire Mesh** is defined as a grid pattern created by weaving or welding metal wires together. It's commonly used in a wide range of applications, from filtration to structural support.
**Hardware Cloth** is a specific type of wire mesh with a galvanized coating for enhanced corrosion resistance. It features a welded construction, offering a rigid and durable structure. In summary, hardware cloth is a stronger and more durable form of wire mesh, ideal for outdoor and heavy-duty applications.
### The Basics of Industrial Wire Mesh
Industrial woven wire mesh, also known as industrial metal mesh, is a precisely engineered network of interlocked wires constructed through a rigorous weaving process that yields an application's desired size and pattern. Based on the application, an experienced wire mesh supplier can advise you on which material to choose, whether square or filter mesh is needed, and help you select the right weave types, opening sizes, and more.
#### Common Metal Mesh Materials
- Stainless steel
- Plain steel
- Micronic wire
- Aluminum
- Copper
- Brass
- Galvanized steel
- Welded mesh
Explore all industrial wire mesh options here.
### Key Wire Mesh Definitions to Know
Here are some essential terms and definitions related to wire mesh:
- **Mesh Count:** Number of openings per linear inch.
- **Mesh Opening:** The hole size and distance between two closest parallel wires.
- **Wire Diameter:** Thickness or gauge of a round wire.
- **Filter Rating:** Indicates if the mesh can remove particles of a specific size.
- **Absolute Filter Rating:** Retains nearly 100% of filtered contents.
- **Nominal Filter Rating:** Retains between 60% and 90% of filtered contents.
- **Weave:** The over-under pattern of intersecting wires.
- **Shute Wires:** Wires that run across the width.
- **Warp Wires:** Wires that run down the length of the mesh.
- **Finish:** The surface of the fabricated metal mesh.
- **Galvanized Hardware Cloth:** Mesh coated with zinc for corrosion resistance.
- **Welded:** Mesh made using resistance welding to form a grid.
Learn more about wire cloth terminology here.
### Understanding Industrial Wire Mesh Gauge Sizes
The wire mesh gauge refers to the thickness or diameter of the wire, usually measured in inches. A higher gauge number means a thicker wire. Choosing the correct gauge and material is crucial based on the application.
To help you make the right choice, we recommend using our gauge table or contacting us directly.
Explore our complete wire mesh gauge table here.
#### Higher Gauge Number
- Thicker wire
- Wider mesh openings
- Suitable for fencing and pest control
- Sturdy but harder to cut
#### Lower Gauge Number
- Thinner wire
- Finer mesh
- Ideal for filters and insect screens
- Flexible but less durable
Dive deeper into wire mesh gauge sizes here.
### Metal Wire Mesh Materials
#### Aluminum
Aluminum wire mesh is versatile and cost-effective, known for its flexibility and adaptability. It's easy to shape, mold, and cut with standard tools, making it accessible for professionals and DIYers alike.
**Uses:**
- Filtration
- Pest control
- Fan guards
- Lightweight screening
- Wire cloth discs
- Construction panels
**Benefits:**
- Lightweight
- Versatile
- High conductivity
- Cost-effective
- Corrosion resistant
Learn more about aluminum wire mesh here.
#### Brass
Brass wire mesh combines strength, durability, and aesthetic appeal. Its golden-yellow hue, enhanced tensile strength, and abrasion resistance make it popular for home and professional uses.
**Uses:**
- Plumbing screens
- Liquid and air filtration
- Chemical dispersal
- Fireplace screens
- Indoor lighting design
- Spark arrestors
**Benefits:**
- Aesthetic appeal
- Malleable
- Abrasion resistant
- Higher tensile strength
- Improved filtration
Learn more about brass wire mesh here.
#### Bronze
Bronze wire mesh delivers durability and aesthetic appeal. Made from an alloy of 90% copper and 10% zinc, it surpasses both copper and brass in strength and corrosion resistance.
**Uses:**
- Filter discs
- Spark arrestors
- Room dividers
- Lamps and sconces
- Cabinets
- Insect screens
**Benefits:**
- Aesthetically pleasing
- Wear resistant
- Corrosion resistant
- Ductile
- Non-magnetic
Learn more about bronze wire mesh here.
#### Copper
Copper wire mesh offers excellent thermal and electrical conductivity. Its soft nature makes it easily soldered while still being malleable.
**Uses:**
- Gutter guards
- Snail and slug garden barriers
- Cryogenic heat exchangers
- RFI shielding
- Light fixtures
- Electrical-based applications
**Benefits:**
- Corrosion resistant
- Conductive
- Anti-microbial
- Malleable
- Chemical resistant
Learn more about copper wire mesh here.
#### Galvanized Hardware Cloth
Galvanized hardware cloth is created by coating metal with a layer of zinc to prevent rust. It's economical and finds application in numerous industries.
**Uses:**
- Gardens and greenhouses
- Roofing
- Window safety guards
- Rodent control
- Fencing
- Soffit screens
**Benefits:**
- Rust resistant
- Durable
- Versatile
- Low maintenance
- Fire resistant
Learn more about galvanized wire mesh here.
#### Metal Wire Mesh Filter Discs
Wire mesh discs are circular filters made from woven or sintered metal wire. They're designed for separation, sorting, and sieving processes across industries.
**Industries That Use Wire Mesh Filter Discs:**
- Medical and pharmaceutical
- Oil and gas
- Food and beverage
- Power and energy
- Agriculture
- Mining
**Benefits:**
- Precise filtration
- Chemical resistant
- High-temperature tolerance
- Efficient reusable
- Customizable
Learn more about wire mesh discs here.
#### Micronic Wire Mesh
Micronic wire mesh is a type of stainless steel filter cloth characterized by precise weave patterns, offering nominal or absolute filter ratings.
**Industries That Use Micronic Wire Mesh:**
- Pharmaceutical
- Chemical
- Water treatment
- Automotive
- Electronics and semiconductor
- Medical and healthcare
**Benefits:**
- Precise filtration
- Chemical resistant
- Thermal stability
- Customizable
- High open area
Learn more about micronic wire mesh here.
#### Monel Metal Wire Mesh
Monel mesh is composed primarily of nickel and copper alloys, renowned for its exceptional strength and corrosion resistance.
**Industries That Use Monel Wire Mesh:**
- Aerospace
- Chemical processing
- Offshore and marine
- Power generation
- Oil and gas
- Defense
**Benefits:**
- Corrosion resistant
- Durable
- Temperature stable
- Chemical resistant
- Biocompatible
Learn more about monel wire mesh here.
#### Plain Steel Wire Mesh
Plain steel mesh is often referred to as carbon steel mesh. It's an industry workhorse due to its affordability and versatility.
**Uses:**
- Grill and radiator covers
- Fireplace screens
- Building and construction
- Scaffolding
- Conveyor belts
- Machine guards
**Benefits:**
- Strong
- Magnetic
- Good conductivity
- High tensile strength
- Abrasion resistant
Learn more about plain steel wire mesh here.
#### PTFE Coated Wire Mesh
PTFE coated wire mesh is stainless steel mesh coated with a thin layer of polytetrafluoroethylene, creating a hydrophobic and chemically resistant surface.
**Uses:**
- Chemical filtration
- Electrical insulation
- Aerospace and automotive parts
- Food processing
- Pharmaceutical equipment
- Fuel and water separation
**Benefits:**
- Chemical resistant
- Non-stick properties
- Electrical insulation
- UV resistant
- Hydrophobic properties
Learn more about PTFE coated wire mesh here.
#### Sintered Wire Mesh
Sintered wire mesh is the go-to solution for filtration in many industries. It's incredibly strong and versatile, created by bonding multiple layers of woven wire under high heat and pressure.
**Uses:**
- Diffuser screens
- Water filtration
- Breather vents
- Fuel cells
- Heat exchangers
- Particle classification
**Benefits:**
- Uniform filtration
- Permeability
- Thermal stability
- Multi-layer construction
- Long service life
Learn more about sintered wire mesh here.
#### Stainless Steel Wire Mesh
Stainless steel wire mesh is corrosion-resistant, strong, and adaptable. We offer over 135 varieties, from fine micronic mesh to sturdy welded options.
**What’s the Difference Between T-304 & T-316 Stainless Steel Wire Mesh?**
**T-304 Stainless Steel Wire Mesh:**
- Versatile and widely used.
- Excellent corrosion resistance in dry environments.
- Ideal for filtration, screening, and fencing.
**T-316 Stainless Steel Wire Mesh:**
- Superior corrosion resistance, especially in marine and chemical settings.
- Enhanced with molybdenum for added durability.
- Perfect for harsh chemical, saltwater, and high-temperature applications.
**Benefits:**
- Long lasting
- Adaptable
- Heat resistant
- Low maintenance
- Nonreactive
Learn more about stainless steel wire mesh here.
#### Welded Stainless Wire Mesh
Welded stainless wire mesh is a robust and versatile material created by welding intersecting wires into a grid pattern.
**Uses:**
- Concrete reinforcement
- Food drying and storage
- Infill panels
- Insulation
- Landscaping and gardens
- Chimney cap
**Benefits:**
- Lightweight
- Durable
- Versatile
- Heat resistant
- Low maintenance
Learn more about welded stainless steel wire mesh here.
### TWP Inc.’s Custom Wire Mesh Services & Resources
At TWP Inc., we offer a wide range of custom wire mesh services including:
- **Wire Mesh Cleaning:** Ensuring your product arrives pristine and free from contaminants.
- **Precision Laser Cutting:** Efficient and accurate production of wire mesh components.
- **Mesh Measuring:** Advanced measuring services to ensure your metal mesh meets exact specifications.
- **Professional Slitting Services:** Precise cutting of material for various applications.
- **Custom Wire Mesh Filter Discs:** Tailored solutions for your specific needs.
### Trusted Supplier of Wire Mesh & Hardware Cloth Since 1969
TWP Inc. is a family-owned, woman-led business that provides the best wire mesh materials to hundreds of industrial organizations, builders, and DIYers worldwide. We offer everything covered in our guide, including customized solutions tailored to your needs.
We’ve been ISO 9001 certified since 2001, demonstrating our commitment to superior products and service in the mesh industry.
Founded in Berkeley, California, we've been your go-to mesh experts for over 50 years. Get in touch by contacting us online or calling (800) 227-1570 to learn more about our industrial-grade solutions.