The Fortress Box Frame Slide Gate, manufactured by TYMETAL, is a cantilever system designed to handle the forces of gravity and wind using box frame construction and stainless steel cable. The diagonal cross members eliminate lateral sway, while numerous design features are necessary for single gates with widths up to 60 feet and double gates up to 120 feet, addressing potential stresses on the gate. Box Frame Gates are fabricated from 6063-T6 aluminum alloy extrusions with primary members (top and bottom) shaped like a "P" in cross-section. The vertical members alternate between 2”x 2” and 1”x 2” in cross-section and are spaced at a distance not exceeding the overall height of the box frame. Constructed in “box” form, the width between the frames measures 24” from outside to outside. Each frame has a track of extruded aluminum alloy welded to the primary member, allowing the gate to operate smoothly. The gate frame is supported from the two tracks by four self-aligning, 4-wheeled, sealed lubricant ball-bearing truck assemblies. The gate includes cross bracing of 3/16” minimum diameter stainless steel cable to provide for vertical adjustment. For special applications with limited backspace or larger openings, telescoping or roller box frame gates are also available. Operator Brochure APeX Controller - UL325/UL991 compliant 24VDC control module - Full featured for access control, security, and entrapment protection - Integral MegaCode receiver - On-board 3-button station Heavy Duty Braking - Double c-face, dual disk electromagnetic brake Heavy Duty Components - Adjustable torque-limiter and heavy-duty pillow block bearings for smooth, reliable, quiet power transmission - All models are rated for continuous duty Variable Drive Speed - Programmable variable speed controller for smooth gate operation and high gate speed - Soft start, stop programmable Manual Hand Crank - Crank handle can be folded out and used for emergency manual operation to crank the gate open and closed Weather Resistant Cabinet - Galvanized steel cabinet with powder-coated finish. The removable front cover is hinged, gasketed, and lockable Standard Convenience Features - Power on/off button - Exterior stop/reset button Direct C-Face Motor-Brake-Gear Box Drive - Designed for smooth and dependable power transmission Electrical - Diagnostic LED display for ease of setup and troubleshooting - 1 HP industrial, continuous duty, 1& 3 phase 56 frame motors - Integral entrapment sensing system with digital set point for accurate adjustment and enhanced safety - Built-in dual gate capability using 3-wire shielded cable - 24V DC power available for access control accessories - Continuous-tone entrapment alarm with reset button - Integrated warning beeper during gate movement Mechanical - Heavy duty 15:1 right angle C-face gear reducer - #50 roller chain and sprockets - Heavy-duty steel chassis - Heavy-duty pillow-block bearings - Adjustable torque limiter Cautions - Automatic gates not for pedestrians - Automatic gate operators designed for vehicular traffic only; operators are powerful and can cause serious injury or death; DIRECT ALL PEDESTRIAN TRAFFIC TO SEPARATE PEDESTRIAN GATE - UL 325 requires the use of contact or non-contact anti-entrapment devices - ASTM F2200 requires that all exposed rollers are covered Operator Brochure Specification Section 32 31 00 Box Frame Cantilever Slide Gate System with TYM-VS2-1 Variable Speed Operator (Chain Link) Part 1 – General: 1.01 Section Includes: A. The work in this section shall include furnishing all labor, materials, equipment and appliances necessary to complete all Fortress TYM-VS2-1 Box Frame Gate System(s) required for this project in strict accordance with this specification section and drawings. The gate and operator shall be specifically designed to complement each other as a system and be provided by a single manufacturer. Components (operator from one source and gate panel from another) assembled at the job site to form a system will not be approved. 1.02 References: A. UL 325 Gate Operator Requirements. See 2.01 C. B. ASTM F 2200 Standard Specification for Automated Vehicular Gate Construction. See 2.01 C. C. ASTM F 1184 Standard Specification for Industrial and Commercial Horizontal Slide Gates, Type II, Class 2. See 3.02 B. D. American Welding Society AWS D1.2 Structural Welding Code. See 2.01 B. 1.03 Submittal: A. Product Data: - Provide manufacturer’s catalog cuts with printed specifications and installation instructions. - Deliver two copies of operation and maintenance data covering the installed products. Manual to include parts list showing manufacturer’s names and part numbers for the gate operator. B. Shop Drawings: - Supply shop drawings showing the relationship of operating systems with gate components, including details of all major components. - Include complete details of gate construction, gate height and post spacing dimensions. C. Certification of Performance Criteria: - Manufacturer of gate system shall provide certification stating the gate system includes the following material components that provide superior performance and longevity. Alternate designs built to minimum standards that do not include these additional structural features shall not be accepted. D. Certifications: - Gate in compliance with ASTM F 2200, Standard Specification for Automated Vehicular Gate Construction per section 2.01 C. - If operated gate system, gate operator shall be in compliance with UL 325 as evidenced by UL listing label attached to gate operator. - The aluminum welders and welding process must be certified per section 2.01 B. - Manufacturer shall supply gate design performance certification as per section 1.03 C. Part 2 – Products: 2.01 Cantilever Slide Gate System Manufacturers: A. The cantilever sliding gate system shall be manufactured by TYMETAL, 2549 State Route 40, Greenwich, NY 12834 (800) 328 4283. B. Gate manufacturer shall provide independent certification as to the use of a documented Welding Procedure Specification and Procedure Qualification Record to insure conformance to the AWS D1.2 welding code. Upon request, Individual Certificates of Welder Qualification documenting the successful completion of the requirements of the AWS D1.2 code shall also be provided. See 1.02 D. C. Gate manufacturer shall certify gate is manufactured in compliance with ASTM F 2200, Standard Specification for Automated Vehicular Gate Construction and the operators are UL 325 compliant. See 1.03 D.1 and 103.D.2. 2.02 Vehicular Slide Gate Operator TYM-VS2-1: A. The slide gate operator as provided by TYMETAL shall open and close cantilever, overhead, or track gates, to provide convenience and security. This model is adapted to function with most accessories including radio controls, electro-mechanical locks, single and three button control stations, digital keypads, coded cards, sensing loops, telephone entry systems, and revenue control equipment. The operator utilizes 208/230 Volt AC single phase or 208/230/460 Volt AC three phase power. The control voltage in each case is 24 Volt DC. B. The gate operator includes an APeX Controller with an integrated radio receiver, plug-in loop detector capability, surge protection, and easy-to-read labeling standard. C. Capacity: - The gate operator shall be rated to operate a gate weighing up to 2500 lbs. D. The gate operator shall be UL 325 compliant for Class III and IV. E. Design Criteria: - Operation shall be by means of a 1HP pulse width modulated variable frequency instant reversing motor, transferring power to a heavy-duty right angle oil bath gear reducer. Power is transferred from the gear reducer to a heavy-duty torque limiter and a #40 plate sprocket. The torque limiter transfers power to the output shaft equipped with a #50 drive sprocket and roller chain which attaches to the gate with heavy-duty gate attachment brackets. The intermediate chain supports with an anti-catch design shall also be supplied. Manual operation shall be by means of an integral foldout hand crank. - The operator shall include a soft start, soft stop and adjustable speed feature. The operator shall open and close the gate at a speed up to 24 inches per second. - The #50 chain shall be coated with “Armor Coat” corrosive resistant chain coating. Corrosive resistance exceeds nickel plating. F. Components: - Standard mechanical components shall include as a minimum. - Standard electrical components shall include as a minimum. - Optional components: - Optional accessories, contact, non-contact, and control devices: 2.03 Gate Construction Details: A. The gate frames shall be fabricated from 6063-T6 aluminum alloy extrusions. If fabricated as a single horizontal piece, no splices will be required. When the gate frame is manufactured in two horizontal pieces or sections, they shall be spliced in the field (the gate frame shall be fabricated in one or multiple sections depending on size requirements or project constraints). B. Vertical Members: C. Gate Track: D. All welds on the gate frame shall conform to Welding Procedure Specification and Procedure Qualification Record to insure conformance to the AWS D1.2 Structural Welding Code. All individual welders shall be certified to AWS D1.2 welding code. See 1.02 D. E. Gate Mounting: F. Diagonal Bracing: G. The gate shall be completed by installation of approved filler as specified. H. Posts (by others): I. Finish: J. Gate Lock (Optional): 2.04 Warranty: A. The cantilever slide gate and operator system shall be warranted by the manufacturer against manufacturing defects for a period of (3) three years from date of sale. The truck assembly shall be warranted against manufacturing defects by the manufacturer for a period of (5) five years from date of sale. Part 3 – Execution: 3.01 Site Inspection: A. Examine final grades and installation conditions. B. Do not begin work until all unsatisfactory conditions are corrected. 3.02 Installation: A. Install equipment of this section in strict accordance with the company’s printed instructions unless otherwise shown on the contract drawings. B. The gate and installation shall conform to ASTM F 1184 standards for aluminum cantilever slide gates, Type II, Class 2. See 1.02 C. C. The gate system is to comply with ASTM F 2200 and UL 325. See 1.02 B and 1.02 A respectively. D. Obstruction Sensing Systems: - The inherent motor current sensors are part of the gate operator system and may not be removed or bypassed. - The installing contractor shall be responsible to ensure that appropriate external secondary entrapment protection devices be installed for the specific site conditions to protect against all potential entrapment zones. Proper operation of these safety devices shall be verified and training as to the operation and maintenance of these devices for the users and owners shall be documented. 3.03 System Acceptance & Validation: A. Acceptance Test: - Test each system function. - Supply all equipment necessary for system adjustment and testing. B. Test and Explain Safety Features: - Each system feature and device is a separate component of the gate system. - Read and follow all instructions for each component. - Ensure that all instructions for mechanical components, safety devices and the gate operator are available for everyone who will be using the gate system. - The warning signs shipped with the gate operator must be installed in prominent position on both sides of the gate. C. System Validation: - The complete system shall be adjusted to assure it is performing properly. - The system shall be operated for a sufficient period of time to determine that the system is in proper working order. - Ensure the owner is clear with regard to the safety points concerning the basic operational guidelines of the safety features of the gate operator system. These safety points are listed in the operator manual and must be read prior to system use. - Installer and customer shall complete Operated Gate System Installation Checklist (see operator manual). Note: TYMETAL reserves the right to modify and/or make changes as deemed necessary without previous notice. Specification Section 32 31 00 Box Frame Cantilever Slide Gate System with TYM-VS2-1 Variable Speed Operator (Ornamental) Part 1 – General: 1.01 Section Includes: A. The work in this section shall include furnishing all labor, materials, equipment and appliances necessary to complete all Fortress TYM-VS2-1 Box Frame Gate System(s) required for this project in strict accordance with this specification section and drawings. The gate and operator shall be specifically designed to complement each other as a system and be provided by a single manufacturer. Components (operator from one source and gate panel from another) assembled at the job site to form a system will not be approved. 1.02 References: A. UL 325 Gate Operator Requirements. See 2.01 C. B. ASTM F 2200 Standard Specification for Automated Vehicular Gate Construction. See 2.01 C. C. ASTM F 1184 Standard Specification for Industrial and Commercial Horizontal Slide Gates, Type II, Class 2. See 3.02 B. D. American Welding Society AWS D1.2 Structural Welding Code. See 2.01 B. 1.03 Submittal: A. Product Data: - Provide manufacturer’s catalog cuts with printed specifications and installation instructions. - Deliver two copies of operation and maintenance data covering the installed products. Manual to include parts list showing manufacturer’s names and part numbers for the gate operator. B. Shop Drawings: - Supply shop drawings showing the relationship of operating systems with gate components, including details of all major components. - Include complete details of gate construction, gate height and post spacing dimensions. C. Certification of Performance Criteria: - Manufacturer of gate system shall provide certification stating the gate system includes the following material components that provide superior performance and longevity. Alternate designs built to minimum standards that do not include these additional structural features shall not be accepted. D. Certifications: - Gate in compliance with ASTM F 2200, Standard Specification for Automated Vehicular Gate Construction per section 2.01 C. - If operated gate system, gate operator shall be in compliance with UL 325 as evidenced by UL listing label attached to gate operator. - The aluminum welders and welding process must be certified per section 2.01 B. - Manufacturer shall supply gate design performance certification as per section 1.03 C. Part 2 – Products: 2.01 Cantilever Slide Gate System Manufacturers: A. The cantilever sliding gate system shall be manufactured by TYMETAL, 2549 State Route 40, Greenwich, NY 12834 (800) 328 4283. B. Gate manufacturer shall provide independent certification as to the use of a documented Welding Procedure Specification and Procedure Qualification Record to insure conformance to the AWS D1.2 welding code. Upon request, Individual Certificates of Welder Qualification documenting the successful completion of the requirements of the AWS D1.2 code shall also be provided. See 1.02 D. C. Gate manufacturer shall certify gate is manufactured in compliance with ASTM F 2200, Standard Specification for Automated Vehicular Gate Construction and the operators are UL 325 compliant. See 1.03 D.1 and 103.D.2. 2.02 Vehicular Slide Gate Operator TYM-VS2-1: A. The slide gate operator as provided by TYMETAL shall open and close cantilever, overhead, or track gates, to provide convenience and security. This model is adapted to function with most accessories including: radio controls, electro-mechanical locks, single and three button control stations, digital keypads, coded cards, sensing loops, telephone entry systems, and revenue control equipment. The operator utilizes 208/230 Volt AC single phase or 208/230/460 Volt AC three phase power. Control voltage in each case is 24 Volt DC. B. The gate operator includes an APeX Controller with integrated radio receiver, plug-in loop detector capability, surge protection, and easy to read labeling standard. C. Capacity: - The gate operator shall be rated to operate a gate weighing up to 2500 lbs. D. The gate operator shall be UL 325 compliant for Class III and IV. E. Design Criteria: - Operation shall be by means of a 1HP pulse width modulated variable frequency instant reversing motor, transferring power to a heavy duty right angle oil bath gear reducer. Power is transferred from the gear reducer to a heavy duty torque limiter and a #40 plate sprocket. The torque limiter transfers power to the output shaft equipped with a #50 drive sprocket and roller chain which attaches to the gate with heavy-duty gate attachment brackets. Intermediate chain supports with anti-catch design shall also be supplied. Manual operation shall be by means of an integral foldout hand crank. - The operator shall include a soft start, soft stop and adjustable speed feature. The operator shall open and close the gate at a speed up to 24 inches per second. - The #50 chain shall be coated with “Armor Coat” corrosive resistant chain coating. Corrosive resistance exceeds nickel plating. F. Components: - Standard mechanical components shall include as a minimum. - Standard electrical components shall include as a minimum. - Optional components: - Optional accessories, contact, non-contact, and control devices: 2.03 Gate Construction Details: A. The gate frames shall be fabricated from 6063-T6 aluminum alloy extrusions. If fabricated as a single horizontal piece, no splices will be required. When the gate frame is manufactured in two horizontal pieces or sections, they shall be spliced in the field (the gate frame shall be fabricated in one or multiple sections depending on size requirements or project constraints). B. Vertical Members: C. Gate Track: D. All welds on the gate frame shall conform to Welding Procedure Specification and Procedure Qualification Record to insure conformance to the AWS D1.2 Structural Welding Code. All individual welders shall be certified to AWS D1.2 welding code. See 1.02 D. E. Gate Mounting: F. Diagonal Bracing: G. The gate shall be completed by installation of approved filler as specified. H. Posts (by others): I. Finish: J. Gate Lock (Optional): 2.04 Warranty: A. The cantilever slide gate and operator system shall be warranted by the manufacturer against manufacturing defects for a period of (3) three years from the date of sale. The truck assembly shall be warranted against manufacturing defects by the manufacturer for a period of (5) five years from the date of sale. Part 3 – Execution: 3.01 Site Inspection: A. Examine final grades and installation conditions. B. Do not begin work until all unsatisfactory conditions are corrected. 3.02 Installation: A. Install equipment of this section in strict accordance with the company’s printed instructions unless otherwise shown on the contract drawings. B. The gate and installation shall conform to ASTM F 1184 standards for aluminum cantilever slide gates, Type II, Class 2. See 1.02 C. C. The gate system is to comply with ASTM F 2200 and UL 325. See 1.02 B and 1.02 A respectively. D. Obstruction Sensing Systems: - The inherent motor current sensors are part of the gate operator system and may not be removed or bypassed. - The installing contractor shall be responsible to ensure that appropriate external secondary entrapment protection devices be installed for the specific site conditions to protect against all potential entrapment zones. Proper operation of these safety devices shall be verified and training as to the operation and maintenance of these devices for the users and owners shall be documented. 3.03 System Acceptance & Validation: A. Acceptance Test: - Test each system function. - Supply all equipment necessary for system adjustment and testing. B. Test and Explain Safety Features: - Each system feature and device is a separate component of the gate system. - Read and follow all instructions for each component. - Ensure that all instructions for mechanical components, safety devices and the gate operator are available for everyone who will be using the gate system. - The warning signs shipped with the gate operator must be installed in a prominent position on both sides of the gate. C. System Validation: - The complete system shall be adjusted to assure it is performing properly. - The system shall be operated for a sufficient period of time to determine that the system is in proper working order. - Ensure the owner is clear with regard to the safety points concerning the basic operational guidelines of the safety features of the gate operator system. These safety points are listed in the operator manual and must be read prior to system use. - Installer and customer shall complete Operated Gate System Installation Checklist (see operator manual). Note: TYMETAL reserves the right to modify and/or make changes as deemed necessary without previous notice.

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